We recently created a very special wood Serving Tray which is to be a wedding gift. We were asked if we could work from hand-drawn artwork and carve a Serving Tray featuring the artwork. Our client had an artist prepare a drawing incorporating some elements that were special to this particular couple. The hand-drawn artwork was then mailed to us.

  • Image of the drawing which our client provided –

sigety-original1

  • We then scanned the artwork and imported it into our software. Per our client’s request, the image was stretched slightly to fill the Serving Tray –

sigety-bitmap3

  • We then carefully traced the image of the drawing line for line. These vectors are necessary in order for our CNC router to carve the image –

sigety-vectors1

  • This image is a digital rendering of what was presented to our client for approval –

sigety-stretched1

  • Here is the finished piece –

sigety-serving-tray-complete1

  • The carved image was machined 1/32″ deep. The image below reveals the detail which can be achieved –

sigety-serving-tray-detail1

We had a great laugh with our client when we shared with her what we thought the artwork represented. We were completely wrong. Any guesses?

Jim & Rebecca

Recently, I cut some letters out of Gatorfoam for a client.

This is an economical way to achieve a very eye catching sign for a business. Below are a few pictures of the project.

  • Here is a screen shot of the letters “nested” together to optimize the use of a rather expensive material –

9-inch-nested

  • The letters after cutting –

foam-letters-003-copy

  • An “n” or a “u” . . . you choose –

foam-letter-002-copy

  • Another view –

foam-letters-002-copy1

What can my robot and I cut for you?

JIM

I just finished a rather interesting project. I was commissioned to make some wooden parts for an antique truck. My client is restoring a 1933 Dodge Pickup and is going to cut the truck in half and “stretch” it four inches. Up until the late 1930s GM used quite a bit of wood in the manufacture of their vehicles. My task was to recreate a couple of boards which would be sandwiched between the cab and frame of the truck. I was provided with the boards from another restored truck to use as patterns from which to work and given the point at which to insert the additional four inches.

Following are some images of the old and new parts.

  • My patterns from a previously restored 1933 Dodge Truck –

002-copy1

003-copy1

  • The new hard Oak pieces which are now lengthened the four inches –

004-copy1

005-copy1

  • Another angle –

008

  • I created some contours to conform to the shape of the frame/cab –

006

007

0051

  • A very sweet looking truck (Note the suicide doors!) –

1933-dodge-pickup1

IF YOU NEED IT AND CAN’T FIND IT  –  I CAN MAKE IT!

JIM

We really enjoy creating Shadow Box frames for Jacob at Honoring Service. Jacob was commissioned to create a unique Shadow Box to honor a retiring Marine. The Shadow Box was to include a display of the Marine’s Dress Uniform. To allow for such a unique display, the Shadow Box frame’s inside dimensions were 26″ x 60″. As with all the Shadow Box frames which we create for Honoring Service, the frame was milled to Jacob’s specifications from solid 6/4 Cherry.

really-big-shadow-box-450-x-3001

Jacob also requested that we provide two additional Shadow Box frames which incorporate a display of our American Flag. You may want to visit his website and see the beautiful Shadow Boxes which he offers.

shadow-boxes-450-x-3001

We thought we would showcase some of our recent custom projects. Whether you are looking for an inspirational Wall Art, or if you are considering a custom carved wooden Serving Tray with your personalized design, we are here to create for you.

doves-wedding-serving-tray-450-x-338

orca-heights-serving-tray-450-x-338

Jim & Rebecca

There is always a bit of a challenge in a custom order. We enjoy challenges.

This particular customer wanted a special gift to give to their client. They chose one of our wooden Serving Trays to be custom carved featuring their client’s sailboat’s name and a sailboat image.

We wanted to personalize this with an image of their client’s actual sailboat. This gift was to be a surprise for their client, so our customer could not ask for a photograph. Instead, they emailed an image from the manufacturer’s brochure. We worked from this image –

clients-sailboat-450-x-688-mfg-image

Our next step was to create vectors from our customer’s image –

gypsy-too-vectors-traced-over-bitmap-450-x-540

As with all our custom work, we provided a few digital renditions to our customer for their review and approval. They chose this design –

gypsy-too-digital-rendition-450-x-349

Here is the finished Serving Tray –

gypsy-too-serving-tray-450-x-338

Jim & Rebecca

This particular project called for the creation of custom wall-mounted bookshelves on a reduced budget. Since the shelves were to be painted, I decided to use MDF (Medium Density Fiberboard) for the shelves and corbels and to use Maple for the front edge to provide additional strength.

Once the overall shelving design was complete, I designed the corbels and cut them out on the CNC router.

cutting-corbels

tabbed-corbels

I routed a nice profile on the cleats and attached the cleats and corbels to the wall.

nailing-cleat

It was a blessing to work with my son, Jameson.

helping-hand

shelf-to-corbel

The Maple front edge was painted to match. The Maple provides additional strength for this bibliophile’s book shelves.

assembled-shelves

finished-shelves

What can I do for you?

JIM

We certainly enjoyed creating this recent custom order. You can read about how the need for this particular piece came about over at the Phillips family’s Blog.

Here are the simple steps the Phillips family took in placing their order for their personalized Wall Art.

1. They contacted us with the following details for their Wall Art:

~ Text & font
~ Desired dimensions
~ Finish choice (This particular piece was painted with their choice of color. The lettering was carved and then painted black.)

2. We provided a digital rendition (pictured below) for their approval.

Since this particular piece was ordered unframed, we provided the Phillips family with a few options (pictured below) of edge profiles for their consideration.

3. Upon approval, we began production of their custom order.

4. We shipped their order within a week.

Their new Wall Art looks lovely in their home. We want to thank the Phillips family for their kind testimonial ~

“We are so grateful to Gathering Wood for the beautiful sign which they crafted for our home. The quality is unsurpassable! Our family recommends Gathering Wood for their excellent customer service, attention to detail, and talented abilities in custom woodworking.”

An Assistant Football Coach from a local high school contacted us about a rather unique project. To motivate their defensive players, this high school created a tradition in which they award each game’s defensive MVP with the honor of having their name inscribed on a Pride Stick. The previous game’s MVP takes possession of the Stick and gets to carry it onto the field during the subsequent game.

This is what they brought to us a week before their Awards Banquet.

In keeping with the theme of the Stick, we were asked to carve onto a 2″ x 6″ piece of Douglas Fir. It was also requested that we carve the game scores of the season along the narrow edges of the Stick.


As requested, we painted the carved lettering with the school’s color purple and finished off with several coats of clear gloss. Later, at the Season’s End Awards Banquet, the Pride Stick is presented to the player who was awarded with the most MVP honors.

Here is the finished Pride Stick.